Installing
Convenience Devices

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[lesson title]

BASIC FLUORESCENT LIGHT FIXTURES

Fluorescent lighting is highly efficient and gives two or three times as much light per watt as incandescent lights. Fluorescent lights also produce less heat because they use less current (Figure 3-16).

Figure 3-16.  Fluorescent light

Figure 3-16.   Fluorescent light

The basic components of fluorescent lighting are:

  • The box or the channel casement (Figure 3-17). (The channel is made of sheet metal to help prevent fire.)
  • The ballast and the lamp holder (Figure 3-18).
  • The lid (Figure 3-19).
  • The tube (Figure 3-20).
  • External starters with the ballast (found in some older fluorescent preheated fixtures)(Figure 3-21). (Starters are rated by their wattage capacity. Make sure that you install the proper starter.)

    Figure 3-17.  Box or channel casement

    Figure 3-17. Box or channel casement

    Figure 3-18.  Ballast and lamp holder

    Figure 3-18.   Ballast and lamp holder

    Figure 3-19.  Lid

    Figure 3-19.   Lid

    Figure 3-20.  Tube

    Figure 3-20.   Tube

    Figure 3-21.  External starters

    Figure 3-21. External starters

    The schematic layouts for fluorescent fixtures are basically the same. The preheated system uses a starter in conjunction with the ballast to get the tube glowing ( Figure 3-22).

    Figure 3-22.  Schematic layout for fluorescent fixtures

    Figure 3-22.   Schematic layout for fluorescent fixtures

    The instant-start fluorescent fixture does not have a starter. It has a special tube and a ballast which produce 400 to 1,000 volts. This type of tube is called a single-contact pin type because it has a single electrode pin on each end (Figure 3-23).

    Figure 3-23.  Instant-start fluorescent fixture

    Figure 3-23.   Instant-start fluorescent fixture

    Rapid-start fluorescent fixtures have a ballast which works at lower voltages than other types. An externally grounded metal plate helps the tube start up ( Figure 3-24).

    Figure 3-24.  Rapid-start fluorescent fixture

    Figure 3-24.   Rapid-start fluorescent fixture

    Different-size tubes can have from 4 to 245 watts and can be from 6 to 96 inches long. Tubes can be straight, U-shaped, or round. Be careful when handling fluorescent tubes, since they are easily broken (Figure 3-25).

    Figure 3-25.  Tubes

    Figure 3-25.   Tubes

    Fluorescent tubes come in different colors. The color variation is determined by the type of gas contained in the tube. Table 3-1 explains this further.

    Table 3-1.  Fluorescent lighting colors and characteristics

    Table 3-1.   Fluorescent lighting colors and characteristics

    Ballasts supply the proper voltage and limit the current supplied to the tube ( Figure 3-26).

    Figure 3-26.  Ballast

    Figure 3-26. Ballast

    A single-tube fluorescent fixture is shown in Figure 3-27. This fixture will be a simple wiring job.

    Figure 3-27.  Single-tube fluorescent fixture

    Figure 3-27.   Single-tube fluorescent fixture

    Two-tube fluorescent fixtures are the most common and are used for both two-tube and four-tube fixtures. To wire a four-tube fixture, 2 two-tube ballasts are used ( Figure 3-28).

    Figure 3-28.  Two-tube fluorescent fixture

    Figure 3-28. Two-tube fluorescent fixture

    Figure 3-29 shows a three-tube fluorescent fixture. Notice the difference in the amount of wires.

    Figure 3-29.  Three-tube fluorescent fixture

    Figure 3-29. Three-tube fluorescent fixture

    Types of ballasts differ with each manufacturer. Check each ballast to be sure that it has a wiring diagram on it (Figure 3-30).

    Figure 3-30.  Types of ballasts

    Figure 3-30.   Types of ballasts

    The pin arrangement should always be checked for adaptability (Figure 3-31).

    Figure 3-31.         Pin arrangement

    Figure 3-31.   Pin arrangement

    Troubleshooting fluorescent faults is performed by using common sense, knowledge of fluorescent fixtures, and a troubleshooting chart (Table 3-2).

    Table 3-2.  Troubleshooting chart for fluorescent lighting

    Table 3-2.   Troubleshooting chart for fluorescent lighting

    The average life of fluorescent ballasts and tubes is 12 years or about 60,000 hours. Most ballasts are designed to operate at 90°C. A rise of 10°C can reduce a ballasts life by one half.


Content provider: U.S. Army, David L. Heiserman
Publisher: SweetHaven Publishing Services

Copyright © 2005, SweetHaven Publishing Services
All Rights Reserved.

Revised: April 19, 2005